Granulators by Pennsylvania Crusher Brand

Size Reduction

Granulators handle wet, frozen, fine and dirty coals with ease and are used to crush coal in power plants, mines, cement plants, and other applications.

  • Features
  • Technical Data

Our Pennsylvania Crusher brand TKK Koal-King® Granulator is the most widely used Granulator in the world.
 
Design Advantages & Benefits:

  • Handles larger feed sizes and higher capacities than many other types of crushers
  • Screen Plates are interchangeable to maximize plate life and to reduce inventory requirements
  • Slotted openings allow for greater capacities and keep material from building up
  • Toothed ring, forged steel hammers have a special profile that crushes most efficiently and allow the unit to operate with less vibration then with cast hammers
  • Hammers are arranged for full coverage of the cage, producing far more consistent crushing and more uniform wear of the screen cage
  • Bolted frame liners protect the frame during the reduction process
  • Hinged rear quadrants swing completely open and expose the entire rotor assembly and much of the crushing chamber
  • Clean-out doors make it easy to empty out the Tramp Iron Pocket
  • The split design of the bearing housings allows the bearings to be flushed and lubricated easily without removing them from the shaft
  • Optional Bypass Chutes are available for customers who have already-to-size coal in their feeds so the pre-sized feed material can be routed around the crushing chamber and returned to the normal discharge area, thus avoiding additional wear to the crusher
  • Option of thicker and improved wear materials, as well as liners made from harder steels and
  • Hydraulic cage door openers available as an option for easier access

General Information

  • Hammers: ASTM A322 Forged Steel, Reversible Ring, Tooth Type
  • Frame: ASTM A36 Fabricated Steel Plate
  • Frame Liners: AISI 1040/1045 Hot rolled Carbon Manganese Steel
  • Breaker Plates: AISI 1040/1045 Hot rolled Carbon-Manganese Steel
  • Screen Plates: AISI 1040/1045 Hot rolled Carbon-Manganese Steel
  • Cage Frame: ASTM A36 Fabricated Steel Plate
  • Cage Hinge Shaft: AISI 1018 Cold-Finished Steel, AISI
  • Rotor Shaft: ASTM A668 Class E Forged Heat Treated Steel
  • End Discs: AISI 1040/1045 Hot rolled Carbon Manganese Steel
  • Suspension Arm: AISI 1040/1045 Hot rolled Carbon Manganese Steel
  • Suspension Bars: AISI 4140 Steel, Heat treated for high hardness
  • Bearings: Self Aligning Spherical Roller, Tapered Bore Bearings
  • Bearing Housings: Cast Iron, Split with Labyrinth Seals
  • Standard Lubrication is grease; however optional oil circulating systems are available
  • B10 Bearing Life: 80,000 - 100,000 hours
  • Suggested Installation Drawing (pdf)

TKK 26 x 20 Granulator Specifications

  • Hopper Opening: 16" x 18-5/8" (406 mm x 473 mm)
  • Rotor Shaft is designed for Adapter Mounted Bearings
  • Maximum RPM: 720 RPM

TKK 26 x 30 Granulator Specifications

  • Hopper Opening: 16" x 28-1/8" (406 mm x 714 mm)
  • Rotor Shaft is designed for Adapter Mounted Bearings
  • Maximum RPM: 720 RPM

TKK 26 x 40 Granulator Specifications

  • Hopper Opening: 16" x 37-1/2" (406 mm x 953 mm)
  • Rotor Shaft is designed for Adapter Mounted Bearings
  • Maximum RPM: 720 RPM

TKK 26 x 50 Granulator Specifications

  • Hopper Opening: 16" x 47" (406 mm x 1194 mm)
  • Rotor Shaft is designed for Adapter Mounted Bearings
  • Maximum RPM: 720 RPM

TKK 26 x 60 Granulator Specifications

  • Hopper Opening: 16" x 56-3/8" (406 mm x 1432 mm)
  • Rotor Shaft is designed for Adapter Mounted Bearings
  • Maximum RPM: 750 RPM

TKK 36 x 40 Granulator Specifications

  • Hopper Opening: 18" x 41-3/4" (457 mm x 1061 mm)
  • Rotor Shaft is drilled for Hydraulic Bearing Removal
  • Maximum RPM: 720 RPM

TKK 36 x 49 Granulator Specifications

  • Hopper Opening: 18" x 51-1/4" (457 mm x 1302 mm)
  • Rotor Shaft is drilled for Hydraulic Bearing Removal
  • Maximum RPM: 750 RPM

TKK 36 x 59 Granulator Specifications

  • Hopper Opening: 18" x 60-3/4" (457 mm x 1543 mm)
  • Rotor Shaft is drilled for Hydraulic Bearing Removal
  • Maximum RPM: 750 RPM

TKK 36 x 68 Granulator Specifications

  • Hopper Opening: 18" x 70-1/4" (457 mm x 1784 mm)
  • Rotor Shaft is drilled for Hydraulic Bearing Removal
  • Maximum RPM: 750 RPM

TKK 36 x 78 Granulator Specifications

  • Hopper Opening: 18" x 79-3/4" (457 mm x 2026 mm)
  • Rotor Shaft is drilled for Hydraulic Bearing Removal
  • Maximum RPM: 750 RPM

TKK 44 x 60 Granulator Specifications

  • Hopper Opening: 22" x 52-5/8" (559 mm x 1337 mm)
  • Synchronous gear Jacks for breaker plate adjustment
  • Rotor Shaft is drilled for Hydraulic Bearing Removal
  • Maximum RPM: 750 RPM 

TKK 44 x 71 Granulator Specifications

  • Hopper Opening: 22" x 63-1/2" (559 mm x 1613 mm)
  • Synchronous gear Jacks for breaker plate adjustment
  • Rotor Shaft is drilled for Hydraulic Bearing Removal
  • Maximum RPM: 750 RPM

TKK 44 x 82 Granulator Specifications

  • Hopper Opening: 22" x 74-3/8" (559 mm x 1889 mm)
  • Synchronous gear Jacks for breaker plate adjustment
  • Rotor Shaft is drilled for Hydraulic Bearing Removal
  • Maximum RPM: 750 RPM

TKK 44 x 93 Granulator Specifications

  • Hopper Opening: 22" x 85-1/4" (559 mm x 2165 mm)
  • Synchronous gear Jacks for breaker plate adjustment
  • Rotor Shaft is drilled for Hydraulic Bearing Removal
  • Maximum RPM: 750 RPM

TKK 48 x 71 Granulator Specifications

  • Hopper Opening: 25" x 63-1/2" (635 mm x 1613 mm)
  • Synchronous gear Jacks for breaker plate adjustment
  • Rotor Shaft is drilled for Hydraulic Bearing Removal
  • Maximum RPM: 750 RPM

TKK 48 x 82 Granulator Specifications

  • Hopper Opening: 25" x 72-3/8" (635 mm x 1889 mm)
  • Synchronous gear Jacks for breaker plate adjustment
  • Rotor Shaft is drilled for Hydraulic Bearing Removal
  • Maximum RPM: 750 RPM

TKK 48 x 93 Granulator Specifications

  • Hopper Opening: 25" x 85-1/4" (635 mm x 2165 mm)
  • Synchronous gear Jacks for breaker plate adjustment
  • Rotor Shaft is drilled for Hydraulic Bearing Removal
  • Maximum RPM: 750 RPM

TKK 48 x 103 Granulator Specifications

  • Hopper Opening: 25" x 96-1/8" (635 mm x 2442 mm)
  • Synchronous gear Jacks for breaker plate adjustment
  • Rotor Shaft is drilled for Hydraulic Bearing Removal
  • Maximum RPM: 750 RPM

TKK 48 x 114 Granulator Specifications

  • Hopper Opening: 25" x 107" (635 mm x 2718 mm)
  • Synchronous gear Jacks for breaker plate adjustment
  • Rotor Shaft is drilled for Hydraulic Bearing Removal
  • Maximum RPM: 750 RPM

TKK 60 x 93 Granulator Specifications

  • Hopper Opening: 32-1/4" x 85-1/4" (819 mm x 2165 mm)
  • Synchronous gear Jacks for breaker plate adjustment
  • Rotor Shaft is drilled for Hydraulic Bearing Removal
  • Maximum RPM: 600 RPM

TKK 60 x 103 Granulator Specifications

  • Hopper Opening: 32-1/4" x 96-1/8" (819 mm x 2442 mm)
  • Synchronous gear Jacks for breaker plate adjustment
  • Rotor Shaft is drilled for Hydraulic Bearing Removal
  • Maximum RPM: 600 RPM

TKK 60 x 114 Granulator Specifications

  • Hopper Opening: 32-1/4" x 107" (819 mm x 2718 mm)
  • Synchronous gear Jacks for breaker plate adjustment
  • Rotor Shaft is drilled for Hydraulic Bearing Removal
  • Maximum RPM: 600 RPM

TKK 72 x 114 Granulator Specifications

  • Hopper Opening: 39" x 107" (991 mm x 2718 mm)
  • Synchronous gear Jacks for breaker plate adjustment
  • Rotor Shaft is drilled for Hydraulic Bearing Removal
  • Maximum RPM: 450 RPM

TKK 72 x 125 Granulator Specifications

  • Hopper Opening: 39" x 118" (991 mm x 2997 mm)
  • Synchronous gear Jacks for breaker plate adjustment
  • Rotor Shaft is drilled for Hydraulic Bearing Removal
  • Maximum RPM: 450 RPM

TKK 72 x 136 Granulator Specifications

  • Hopper Opening: 39" x 130-1/4" (991 mm x 3308 mm)
  • Synchronous gear Jacks for breaker plate adjustment
  • Rotor Shaft is drilled for Hydraulic Bearing Removal
  • Maximum RPM: 450 RPM

TKK 72 x 147 Granulator Specifications

  • Hopper Opening: 39" x 140" (991 mm x 3556 mm)
  • Synchronous gear Jacks for breaker plate adjustment
  • Rotor Shaft is drilled for Hydraulic Bearing Removal
  • Maximum RPM: 450 RPM

Photos

Videos