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Endurahog Housing

EnduraHog™ Redefines Crushing Performance with Every Configuration!

Introducing EnduraHog™, the ultimate material crushing solution! With innovative housing designs and ultra-large access doors, EnduraHog™ offers unmatched accessibility to internal components like breaker bars, ensuring faster, easier, and safer maintenance. Available in various sizes and hammer configurations, it delivers optimal performance and durability for industries like mining, forest products, waste, and recycling. Whether it’s the Classic, Grinder, Flextooth®, SuperSlugger, and ChipSizer™ model, EnduraHog™ provides a wide range of configurations to meet diverse application needs. Featuring heavy-duty rotor designs and Slant-Flow® screen grates for enhanced efficiency, it sets a new standard in material-sizing equipment. The addition of Brute Armor™ premium screen grates ensure minimal maintenance and maximum durability. Experience the power, accessibility, and reliability of EnduraHog™ for unbeatable material crushing performance.
Endurahog access panel
Easy-Access Panels
Endurahog Rotor
Remove Without Touching Chute Work
Endurahog open
Front & Back Easy-Access
Endurahog classic
Classic

Renowned for decades, this original workhorse is celebrated as the most reliable and durable machine for precise wood and bark sizing.  All have service focused enhancements.

Applications
  • Agricultural/Food Processing
  • Biofuels & Pellets Production
  • Biomass Energy Processing
  • Power Generation
  • Pulp & Paper Manufacturing
  • Recycling Operations
  • Renewable Power Production
  • Sawmill Operations
  • Waste Management
  • Wood Products / Furniture Mfg.
Features & Advantages

Innovative Housing Designs with Easy Access Technology:

  • Unmatched accessibility to internal wear components with housing upgrades and ultra-large doors. Facilitates quick and safe maintenance, minimizing downtime and reducing the risk of injuries for maintenance operators.
  • Direct outside access to front and rear breaker bars. Enables quick and convenient maintenance without the need for disassembly, further enhancing operational efficiency
  • Innovative housing designs for optimal performance and durability.  Enhanced durability and performance without compromising on maintenance ease, ensuring long-term reliability.
  • Heavy-Duty Rotor Design:
    Heavy-duty rotor design with grinder hammers. 
    Provides rugged performance and precise sizing, along with extended usable life, reducing the frequency of replacements and maintenance costs.

Hammer Symmetric Design:

  • Symmetric hammer design for extended usable life.  Allows users to flip the hammer for continued use, maximizing durability and reducing replacement costs.

Wide Variety of Configurations and Hammer Sizes:

  • Widest variety of configurations and hammer sizes.  Ensures versatility to tackle diverse material crushing challenges effectively, meeting the specific requirements of different industries.

Complementing Hammer Design with Screen Grates

  • Hammer design complementing Brute Armor™ premium screen grates.  Ensures seamless integration and optimized performance of crushing parts, enhancing overall efficiency and longevity.
Endurahog
Chip-Sizer™

A true no-knife rechipper, Chip-Sizer™ use unique, “soft touch” semi-swing hammers to precisely fracture oversized wood chips along fiber lines. 

Applications

Agricultural/Food Processing
Biofuels & Pellets Production
Biomass Energy Processing
Pulp & Paper Manufacturing
Renewable Power Production
Sawmill Operations
Wood Products / Furniture Mfg.

Features & Advantages
In addition to the standard features of the Classic EnduraHog, this model includes the following specifics: EnduraHog™ Chip-Sizer™ Features: No-Knife Chipper: Utilizes a “soft touch” approach without knives to reduce wood chip size. Top-Size Control: Offers the tightest control over chip top-size in the market. Recovery Rates: Achieves recovery rates of 85%-95% for oversized chips. Benefits: Pin and Fines Reduction: Precisely fractures oversized chips without generating pins and fines. Optimized Efficiency: Boosts overall efficiency while minimizing maintenance downtime. Boosted Profits: Companies witness boosted profits and accelerated ROI due to improved efficiency. Short Payback Period: Payback periods are often under a year, with some as short as 3-6 months. Enhanced ROI: Lower capital costs and reduced maintenance expenses contribute to faster ROI.
Flextooth
Flextooth®

Designed for crushing hard materials in the mining and aggregates industries with specialized hammers built to offer maximum power at lower, more efficient speeds.

Applications

Cement Production
Chemical Processing
Limestone & Lime Processing
Manufactured Products Preparation
Mining Operations (Aggregate, Sand & Gravel, Coal, and Other Minerals)
Petroleum Coke Processing
Power Generation

Features & Advantages

In addition to the standard features of the Classic EnduraHog, this model includes the following specifics: 

EnduraHog™ Flextooth® Features: Specialized Hammers: Tailor-made for rigorous demands, delivering unparalleled power efficiently. Minimized Fines Production: Operates at lower speeds to minimize fines generation. Uncrushable Protection: Safeguards against uncrushables with specialized hammer design. Combination Crushing: Combines roll and impact crusher strengths for high capacity and compression crushing. Patented Flextooth® Hammer Design: Flexes out of the crush zone for optimal sizing and uncrushable accommodation. Duratip® High-Alloy Hammers: Offers replaceable tips for maximum shredding and easy maintenance. Duralife Line: Part of a comprehensive line of durable parts, including Brute Armor™ screen grates and break bars. Benefits: Maximum Power: Offers maximum power at more efficient speeds. Damage Protection: Provides additional protection from uncrushables, minimizing equipment damage. Efficient Crushing: Minimizes fines production while maintaining high capacity crushing capabilities. Optimal Sizing: Ensures optimal sizing by flexing hammers and accommodating uncrushables. Easy Maintenance: Replaceable tips and durable parts simplify maintenance procedures. Long-Wear Performance: Forms part of a long-wear, high-performance OEM crushing solution. Versatile Application: Ideally designed for hard materials in mining and aggregates industries.
Grinder
Grinder

This “all purpose” crusher is the most versatile, used in facilities to size everything from building materials to recyclables, pharmaceutical waste, glass, biomass, plastics and more.

Applications

Cement Production
Chemical Processing
Limestone & Lime Processing
Manufactured Products Preparation
Mining Operations (Aggregate, Sand & Gravel, Coal, Gypsum, Potash, and Other Minerals)
Petroleum Coke Processing
Power Generation
Recycling Operations
Steel Production

Features & Advantages

In addition to the standard features of the Classic EnduraHog, this model includes the following specifics:

EnduraHog™ Grinders Features: Versatility: Designed for a wide range of applications, from processing building materials to recyclables, pharmaceutical waste, glass, biomass, plastics, and more. Various Sizes and Configurations: Available in multiple sizes and configurations to suit different processing needs. Durable Hammer Designs: Hammer designs prioritize precision sizing and longevity, with the ability to flip hammers for extended use. Custom Alloys: Custom alloys available for challenging applications, enhancing functionality and durability. Compatibility: Seamlessly pairs with Brute Armor™ premium screen grates and break bars for enhanced performance. Benefits: Versatile Processing: Effectively processes diverse materials, making it suitable for a wide range of facilities and applications. Longevity: Durable hammer designs and the ability to flip hammers for extended use increase the usable life of the grinder. Optimal Functionality: Custom alloys improve functionality in challenging applications, ensuring efficient processing. Enhanced Performance: Compatibility with Brute Armor™ premium screen grates and break bars ensures unmatched performance and reliability.
Super Slugger
SuperSlugger

Reigns supreme for sizing the biggest wood infeeds — from railroad ties to wooden spools to large diameter timber — the SuperSlugger & its extra heavy hammers are up to the task.

Applications

Agricultural/Food Processing
Biofuels & Pellets Production
Biomass Energy Processing
Power Generation
Pulp & Paper Manufacturing
Recycling Operations
Renewable Power Production
Sawmill Operations
Waste Management
Wood Products / Furniture Mfg.

Features & Advantages

In addition to the standard features of the Classic EnduraHog, this model includes the following specifics:

EnduraHog™ SuperSlugger Features: Extra Heavy Hammers: Designed to handle the largest wood infeeds, from railroad ties to hefty timber. Robust Rotor: Features heavier and wider hammers for efficient processing of massive infeed pieces.     Duralife® Premium Hammer Design: Offers optimal crushing performance and durability. Swing Hammer Design: Minimizes damage from uncrushable materials like steel. Variety of Hammer Designs: Includes Duralife® premium options and other wear-resistant materials. Easy Maintenance: Replaceable Duratips® and quick changeout during maintenance periods. Compatibility: Complements Brute Armor™ premium screen grates and break bars for enhanced performance. Benefits: Ultimate Solution for Large Wood Infeeds: Handles challenging applications with ease.     Efficient Processing: Ensures efficient processing of massive infeed pieces. Minimized Damage: Minimizes damage from uncrushable materials, improving equipment longevity. Optimal Crushing Performance: Provides optimal crushing action for high performance. Durability: Duralife® premium hammer design and robust construction ensure long-lasting performance. Easy Maintenance: Simplifies maintenance tasks, reducing downtime. High Performance OEM Parts Portfolio: Enhances overall equipment performance for any operation.
Endurahog classic
Classic

Renowned for decades, this original workhorse is celebrated as the most reliable and durable machine for precise wood and bark sizing.  All have service focused enhancements.

Endurahog
Chip-Sizer™

A true no-knife rechipper, Chip-Sizer™ use unique, “soft touch” semi-swing hammers to precisely fracture oversized wood chips along fiber lines. 

Flextooth
Flextooth®

Designed for crushing hard materials in the mining and aggregates industries with specialized hammers built to offer maximum power at lower, more efficient speeds.

Grinder
Grinder

This “all purpose” crusher is the most versatile, used in facilities to size everything from building materials to recyclables, pharmaceutical waste, glass, biomass, plastics and more.

Super Slugger
SuperSlugger

Reigns supreme for sizing the biggest wood infeeds — from railroad ties to wooden spools to large diameter timber — the SuperSlugger & its extra heavy hammers are up to the task.

Applications
  • Agricultural/Food Processing
  • Biofuels & Pellets Production
  • Biomass Energy Processing
  • Power Generation
  • Pulp & Paper Manufacturing
  • Recycling Operations
  • Renewable Power Production
  • Sawmill Operations
  • Waste Management
  • Wood Products / Furniture Mfg.
Features & Advantages

Innovative Housing Designs with Easy Access Technology:

  • Unmatched accessibility to internal wear components with housing upgrades and ultra-large doors. Facilitates quick and safe maintenance, minimizing downtime and reducing the risk of injuries for maintenance operators.
  • Direct outside access to front and rear breaker bars. Enables quick and convenient maintenance without the need for disassembly, further enhancing operational efficiency
  • Innovative housing designs for optimal performance and durability.  Enhanced durability and performance without compromising on maintenance ease, ensuring long-term reliability.
  • Heavy-Duty Rotor Design:
    Heavy-duty rotor design with grinder hammers. 
    Provides rugged performance and precise sizing, along with extended usable life, reducing the frequency of replacements and maintenance costs.

Hammer Symmetric Design:

  • Symmetric hammer design for extended usable life.  Allows users to flip the hammer for continued use, maximizing durability and reducing replacement costs.

Wide Variety of Configurations and Hammer Sizes:

  • Widest variety of configurations and hammer sizes.  Ensures versatility to tackle diverse material crushing challenges effectively, meeting the specific requirements of different industries.

Complementing Hammer Design with Screen Grates

  • Hammer design complementing Brute Armor™ premium screen grates.  Ensures seamless integration and optimized performance of crushing parts, enhancing overall efficiency and longevity.
Applications

Agricultural/Food Processing
Biofuels & Pellets Production
Biomass Energy Processing
Pulp & Paper Manufacturing
Renewable Power Production
Sawmill Operations
Wood Products / Furniture Mfg.

Features & Advantages
In addition to the standard features of the Classic EnduraHog, this model includes the following specifics: EnduraHog™ Chip-Sizer™ Features: No-Knife Chipper: Utilizes a “soft touch” approach without knives to reduce wood chip size. Top-Size Control: Offers the tightest control over chip top-size in the market. Recovery Rates: Achieves recovery rates of 85%-95% for oversized chips. Benefits: Pin and Fines Reduction: Precisely fractures oversized chips without generating pins and fines. Optimized Efficiency: Boosts overall efficiency while minimizing maintenance downtime. Boosted Profits: Companies witness boosted profits and accelerated ROI due to improved efficiency. Short Payback Period: Payback periods are often under a year, with some as short as 3-6 months. Enhanced ROI: Lower capital costs and reduced maintenance expenses contribute to faster ROI.
Applications

Cement Production
Chemical Processing
Limestone & Lime Processing
Manufactured Products Preparation
Mining Operations (Aggregate, Sand & Gravel, Coal, and Other Minerals)
Petroleum Coke Processing
Power Generation

Features & Advantages

In addition to the standard features of the Classic EnduraHog, this model includes the following specifics: 

EnduraHog™ Flextooth® Features: Specialized Hammers: Tailor-made for rigorous demands, delivering unparalleled power efficiently. Minimized Fines Production: Operates at lower speeds to minimize fines generation. Uncrushable Protection: Safeguards against uncrushables with specialized hammer design. Combination Crushing: Combines roll and impact crusher strengths for high capacity and compression crushing. Patented Flextooth® Hammer Design: Flexes out of the crush zone for optimal sizing and uncrushable accommodation. Duratip® High-Alloy Hammers: Offers replaceable tips for maximum shredding and easy maintenance. Duralife Line: Part of a comprehensive line of durable parts, including Brute Armor™ screen grates and break bars. Benefits: Maximum Power: Offers maximum power at more efficient speeds. Damage Protection: Provides additional protection from uncrushables, minimizing equipment damage. Efficient Crushing: Minimizes fines production while maintaining high capacity crushing capabilities. Optimal Sizing: Ensures optimal sizing by flexing hammers and accommodating uncrushables. Easy Maintenance: Replaceable tips and durable parts simplify maintenance procedures. Long-Wear Performance: Forms part of a long-wear, high-performance OEM crushing solution. Versatile Application: Ideally designed for hard materials in mining and aggregates industries.
Applications

Cement Production
Chemical Processing
Limestone & Lime Processing
Manufactured Products Preparation
Mining Operations (Aggregate, Sand & Gravel, Coal, Gypsum, Potash, and Other Minerals)
Petroleum Coke Processing
Power Generation
Recycling Operations
Steel Production

Features & Advantages

In addition to the standard features of the Classic EnduraHog, this model includes the following specifics:

EnduraHog™ Grinders Features: Versatility: Designed for a wide range of applications, from processing building materials to recyclables, pharmaceutical waste, glass, biomass, plastics, and more. Various Sizes and Configurations: Available in multiple sizes and configurations to suit different processing needs. Durable Hammer Designs: Hammer designs prioritize precision sizing and longevity, with the ability to flip hammers for extended use. Custom Alloys: Custom alloys available for challenging applications, enhancing functionality and durability. Compatibility: Seamlessly pairs with Brute Armor™ premium screen grates and break bars for enhanced performance. Benefits: Versatile Processing: Effectively processes diverse materials, making it suitable for a wide range of facilities and applications. Longevity: Durable hammer designs and the ability to flip hammers for extended use increase the usable life of the grinder. Optimal Functionality: Custom alloys improve functionality in challenging applications, ensuring efficient processing. Enhanced Performance: Compatibility with Brute Armor™ premium screen grates and break bars ensures unmatched performance and reliability.
Applications

Agricultural/Food Processing
Biofuels & Pellets Production
Biomass Energy Processing
Power Generation
Pulp & Paper Manufacturing
Recycling Operations
Renewable Power Production
Sawmill Operations
Waste Management
Wood Products / Furniture Mfg.

Features & Advantages

In addition to the standard features of the Classic EnduraHog, this model includes the following specifics:

EnduraHog™ SuperSlugger Features: Extra Heavy Hammers: Designed to handle the largest wood infeeds, from railroad ties to hefty timber. Robust Rotor: Features heavier and wider hammers for efficient processing of massive infeed pieces.     Duralife® Premium Hammer Design: Offers optimal crushing performance and durability. Swing Hammer Design: Minimizes damage from uncrushable materials like steel. Variety of Hammer Designs: Includes Duralife® premium options and other wear-resistant materials. Easy Maintenance: Replaceable Duratips® and quick changeout during maintenance periods. Compatibility: Complements Brute Armor™ premium screen grates and break bars for enhanced performance. Benefits: Ultimate Solution for Large Wood Infeeds: Handles challenging applications with ease.     Efficient Processing: Ensures efficient processing of massive infeed pieces. Minimized Damage: Minimizes damage from uncrushable materials, improving equipment longevity. Optimal Crushing Performance: Provides optimal crushing action for high performance. Durability: Duralife® premium hammer design and robust construction ensure long-lasting performance. Easy Maintenance: Simplifies maintenance tasks, reducing downtime. High Performance OEM Parts Portfolio: Enhances overall equipment performance for any operation.

Brute Armor™ Slant-Flow®

Discover why Slant-Flow® Screen Grates reign as the premier choice for industrial operations. Engineered with superior resilience, these grates outperform brittle bi-metal parts, offering up to 4x longer wear than competitors. With precision OEM design, they ensure optimal impact-zone performance tailored to your needs. TerraSource Global’s Jeffrey Rader line delivers unrivaled productivity, durability, and value, supported by a swift 4–8-week lead time for replacements. Embrace the Brute Armor™ premium line for maximum tramp-metal resistance and extended uptime. Benefit from enhanced shredding action, reduced clogging, and minimal operational failure, all backed by warranties on workmanship. Opt for Slant-Flow® Screen Grates and elevate your efficiency with TerraSource Global’s trusted solutions. 

Slant-Flow® grates

  • 180° design increases capacity and diminishes recirculating loads
  • Abrasion-resistant and angled with the flow of material
  • Faster evacuation
  • Greater shredding action
  • Less wear on grates and hammers
  • Reduced clogging
  • More uniform product
Endurahog Super slugger

Brute Armor™ STRENGTH

Made with wear-resistant steel.

Benefits:
 Minimum maintenance and maximum durability.
Up to 4x longer wear life than competitors.
Tramp-metal resistance for long-lasting performance.
Superior resilience compared to bi-metal parts.
Minimal operational disruptions.
Warranty on workmanship ensures quality.

Endurahog Chip Sizer

Slant-Flow® Efficiency

Angled design for material flow.

Benefits:
Higher capacity and reduced clogging.
Enhanced efficiency and cost-effectiveness.
Precision OEM design for optimal performance.
Swift replacement with 4–8-week lead time.
Tramp-metal resistance for extended uptime.
Enhanced shredding action and faster material evacuation.
Minimized clogging for smoother operations.
Built to original OEM specs for reliability.

Technical Details

Built to last

  • Rigid, welded, all-steel housing handles tough applications
  • Fully-lined interior reduces housing wear
  • Integral metal trap protects critical parts from damage from uncrushables

Liners

  • Hardened/heat-treated materials guard against wear and heavy impact
  • External fastenings prevent broken bolt heads and falling liners

Resources

Jeffrey Rader's EnduraHog™ Line Video
Jeffrey Rader Wood/Bark Hog Webinar Video
Jeffrey Rader's Chip-Sizer™ Webinar Video